Polyimide Heater Performance in Rapid Cycle Applications

One of the advantages of working with us is that we excel in technology for many different applications. The heater is constructed from adhesive polyimide film and resistive heating elements to meet specific operating parameters. This heater has a slim, flexible profile and is easy to fit on certain products. This heater can use narrow spaces and complex product shapes, and the heater can be designed according to the installation environment to make the heater fit more closely and have higher heating efficiency.

Let’s explore some of the advantages of using polyimide heaters using typical examples:

Heating equipment: smaller and hotter than ever

One area where polyimide heaters shine is in laboratory instrumentation applications. These high-precision products are paired with thinner, more flexible heaters, allowing for more precise use. The portable appearance of these devices has completely changed the way the instruments are used, improving efficiency so that operators can accurately obtain experimental data and make measurements more accurately.

The challenge is that these devices require all components to be as small as possible. Each generation of equipment has more compact components and more stringent electrical requirements. The result is the ability to make heaters smaller than ever before, and Danyu Technology stands out in the industry for its ultra-thin and more precise form factor in production design.

Fixed temperature: hidden advantages

Polyimide heaters offer compelling advantages over typical heaters in the heating process, but perhaps one of the most compelling advantages is their ability to cycle quickly. While many heaters on the market can heat up quickly, these heaters typically have greater mass and are more insulating.

For products that use heaters for a long time, the temperature of the heater must have a fixed value so that the heater will not be in a high-efficiency heating state for a long time. By installing a temperature control device, the temperature can be controlled at any time, saving energy and extending the service life of the heating plate. The heating cycle is faster and the heating plate will not be overheated and affect the use of the product.

The ability to perform more processes in quantifiable less time helps customers achieve cost-per-test or throughput efficiency goals.

The competition of high performance of polyimide heaters

Compared with other competitors, polyimide heaters have obvious advantages in heating speed and product life in addition to price advantages.

Our engineers conducted a test on the heating plate. It only takes one minute for the heater to heat from normal temperature to 100°C. After installing the temperature control device, the heater can continue to maintain 100°C with a temperature difference of no more than 5 ℃. This test not only verified our fast heating speed, but also tested the stable performance of the temperature control device.

Someone may ask, will running the heater at low temperature affect its heating speed? Here we assure you that polyimide heaters can still maintain rapid heating efficiency in extremely cold environments, so that your products will not be affected by the environment and affect the heating efficiency.

In addition to their advantages in fast cycling and low-temperature applications, polyimide heaters offer the benefits of typical flexible PI heaters on the market, including ease of installation and customizable temperature profiles to tailor thermal performance.

Better serve customers

Danyu Technology provides you with satisfactory service. If you have any questions about the heater or want to inquire about purchasing, you are welcome to contact us. We will solve your doubts and provide services as soon as possible. We also have professional designers and engineers who can evaluate your product solutions and provide solution suggestions. Let you have a good experience during the purchasing process.