Custom 24V PI Polyimide (Kapton) flexible heater for sensors, batteries & 3D printers. -40°C~200°C, IP68 waterproof, custom size/voltage, free design, no MOQ, fast delivery.
Our 24V Square PI Polyimide (Kapton) Flexible Electric Heater is designed for precise, uniform heating in compact spaces. Made with high-quality polyimide (PI) film, also known as Kapton, it offers excellent dielectric strength, chemical resistance, and stability across a wide temperature range (-40C to +200C).
The heater’s flexible and lightweight design ensures easy installation, even on curved surfaces, making it ideal for applications where space and weight are critical.
Key Product Applications:
| Parameter | Value |
| Voltage | 24V DC |
| Power | Customizable (W/cm²) |
| Size | 50mm × 50mm (custom sizes available) |
| Thickness | 0.15mm ±0.05mm |
| Temperature range | -40°C to +200°C |
| Insulation material | PI polyimide film (Kapton) |
| Resistance tolerance | ±5% (customizable ±1%) |
| Lead wire options | AWG26 ~ AWG16 silicone, PTFE, fiberglass insulated |
| AWG | Strand / Diameter (mm) | Max Current (A) | Outer Diameter (mm) | Resistance (Ω/km) | Tensile Strength (N) |
| 26 | 7/0.16 | 2.2 | 1.68 | 139.75 | 13.4 |
| 24 | 7/0.2 | 2.5 | 1.81 | 88.9 | 22.3 |
| 22 | 7/0.254 | 4.0 | 1.97 | 57.8 | 35.6 |
| 20 | 7/0.31 | 6.0 | 2.14 | 37.6 | 57.9 |
| 18 | 34/0.18 | 10.0 | 2.39 | 23.85 | 89.0 |
| 16 | 26/0.154 | 13.0 | 2.69 | 15.1 | 133.5 |
| Wire Length | Tolerance |
| <50 | +/-2 |
| 50-100 | +/-5 |
| 101-200 | +/-8 |
| 201-500 | +/-10 |
| 501-1000 | +/-15 |
| >1000 | +/-25 |
Customer Background:
A leading European industrial automation company approached us to solve temperature instability in their outdoor environmental monitoring sensors, used in oil & gas sites where temperatures drop to -40°C.
Project Challenges:
Our Solution Provided:
We designed a 24V Kapton heater with AWG22 silicone-insulated leads, ±3% resistance tolerance, and 1.5 W/cm² power density. The heater was given an IP67 waterproof rating and a semi-transparent film for easy inspection.
Customer Satisfaction:
After 6 months of continuous operation, the client reported a 40% improvement in sensor reliability and zero failure rate in extreme cold. They have since expanded orders to include heaters for other equipment models.
Q1: Can I customize the size and shape?
A: Yes, we offer complete custom design services.
Q2: Can you supply UL-certified wires?
A: Yes, we provide UL3132, UL3122, UL1332, and other high-temp wire options.
Q3: How to mount the heater?
A: Available with PSA adhesive backing or mechanical fasteners.
Q4: Do you have a minimum order quantity (MOQ)?
A: No, we accept single-piece prototype orders as well as bulk production.
Q5: Can you make dual-voltage heaters?
A: Yes, we offer a 3-wire setup for 110V/230V or 120V/240V operation.
Q6: Do you ship internationally?
A: Yes, we provide worldwide shipping with options for express and freight delivery.
Danyu enables to offer one-stop customized heating solutions according to your specific requirements.
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