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RoHS Certified Custom Made 12V Flexible PI Heater Film

RoHS Certified Custom Made 12V Flexible PI Heater Film – Ultra-thin Kapton® heating element for medical, aerospace, and electronics. Safe, efficient, and fully customizable. No MOQ. evenly heating, fastl delivery, ODM/OEM Service available.

  • Price concessions: Own factory, 25% discount
  • Customized design: Design drawings available within 8 hours
  • On-time delivery: Delivery within 3-7 days
  • Professional service: Professional engineer tracking service

Product Description

The RoHS Certified Custom Made 12V Flexible PI Heater Film is an ultra-thin, high-performance heating element engineered from Kapton® polyimide film with an etched foil circuit. It offers exceptional dielectric strength, chemical resistance, and uniform heat distribution, making it ideal for applications in medical devices, aerospace equipment, and precision electronics. Fully compliant with RoHS environmental standards, it ensures safe and sustainable heating solutions.

Key Features

  • RoHS Compliant – Free from lead, mercury, cadmium, and hazardous substances.
  • Ultra-thin profile – Fits into confined spaces, thickness from 0.2 mm.
  • Low voltage 12V operation – Safe for portable devices.
  • Uniform heat output with etched foil technology.
  • Excellent resistance to chemicals, oils, and moisture.
  • Wide temperature range: -200°C to +200°C.
  • Customizable size, shape, voltage, wattage, and connectors.
  • Technical Specifications

    Parameter Specification
    Voltage 12V (Custom voltage available)
    Operating Temperature -40°C to +200°C
    Dielectric Strength ≥ 1000V AC
    Thickness 0.2 mm – 1.5 mm
    Max Size 300 mm × 1400 mm
    Min Size 20 mm × 20 mm
    Power Tolerance ±8%
    Wire Length Standard 200 mm (Customizable)
    Material Kapton® Polyimide + Etched Foil
    Certification RoHS, ISO9001
    Warranty 1 Year

    Applications

  • Medical devices – infusion apparatus, sample warmers, diagnostic equipment.
  • Electronics – LCD defogging, ATM display protection, sensor heating.
  • Aerospace – avionics freeze protection, anti-condensation systems.
  • Industrial – battery warming, optical equipment stabilization.
  • Consumer – 3D printer bed heating, portable heating pads.
  • Structure of Flexible PI Heater Film

  • Polyimide Insulation Layer – High dielectric strength, chemical-resistant.
  • Etched Foil Heating Circuit – Ensures precise, uniform heating.
  • Adhesive Layer – High-temperature bonding for durability.
  • Optional PSA Backing – Easy installation via peel-and-stick method.
  • Lead Wires / Connectors – Heat-resistant wiring for electrical connection.
  • Case Study – Medical Blood Heater

    A European medical device manufacturer requires a compact and RoHS-compliant 12-volt heating device for heating the temperature of blood.

  • Size: 80 mm × 120 mm
  • Voltage: 12V DC
  • Power: 18W
  • Operating Temperature: Stable at 37°C ±0.5°C
  • Benefit: Reduced condensation, improved patient comfort, and consistent flow rate during outdoor use in cold weather.
  • Why Choose Us

  • Custom logo printing available.
  • Dedicated customer service – reply within 24 hours.
  • Strict quality control for both small and large orders.
  • Fast production – typically 3–5 days lead time.
  • 1-year warranty on all products.
  • Free heating design consultation.
  • Full customization on size, shape, voltage, and wattage.
  • Flexible packaging options: poly bags, cartons, custom boxes.
  • Our Services

  • OEM & ODM heater manufacturing
  • Rapid prototyping and small batch production
  • Thermal simulation and optimization
  • Compliance documentation for RoHS & REACH
  • On-site QC and performance testing
  • International logistics and delivery support
  • Post-sales technical assistance
  • FAQ

    Q1: Is the heater safe for medical use?

    Yes, it is RoHS compliant, chemically inert, and safe for integration in certified medical devices.

    Q2: Can you make different voltages?

    Yes, while this model is 12V, we can manufacture versions from 5V to 380V.

    Q3: How soon can I get samples?

    Samples are typically ready in 3-7 days.

    Q4: Can I order in small quantities?

    Yes, we support low-MOQ orders for prototypes or small projects.

    Q5: What’s the lifespan of the heater?

    With proper use, average lifespan exceeds 5 years.

    CUSTOMIZED HEATING FILM SOLUTION

    Danyu enables to offer one-stop customized heating solutions according to your specific requirements.

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