Danyu Electronic Co.,Ltd
Flex Heaters Flex Heaters
464033be1f9242e5b5b0975912684470
silicone heating pad
24e820153f524f54a1b7c862f72da031
464033be1f9242e5b5b0975912684470
silicone heating pad
24e820153f524f54a1b7c862f72da031

120V Silicone Rubber Heating Pad With Thermistor

Silicone Rubber Heating Pad with a built-in thermistor provides stable 120V heating, fast response, and precise temperature control for industrial and medical equipment.

  • Price concessions: Own factory, 25% discount
  • Customized design: Design drawings available within 8 hours
  • On-time delivery: Delivery within 3-7 days
  • Professional service: Professional engineer tracking service

Product Description

The Silicone Rubber Heating Pad delivers stable surface heat at 120V with fast thermal response and strong mechanical durability. The thin structure, flexible body, and bonded thermistor sensor provide precise temperature feedback, ideal for equipment that needs controlled and uniform heating.

Danyu Electronics fabricates each pad with premium silicone rubber, etched-foil or wire-wound circuits, and a high-accuracy NTC thermistor to support closed-loop temperature regulation.

Features of Silicone Rubber Heating Pad

  1. Flexible & Durable Silicone Construction
  2. Integrated Thermistor for Accurate Temperature Monitoring
  3. Safe for High-Voltage Usage
  4. Fast Heat-Up & Uniform Temperature Field
  5. Custom Shapes & Mounting Options

Technical Specifications

Parameter Standard Value Options / Notes
Rated Voltage 120V AC 12V–480V available
Power Density 0.5–3.0 W/cm² Custom watt density zones optional
Max Continuous Temp. 200°C Short-term to 230°C
Min Operating Temp. -40°C
Thickness 1.0–2.5 mm Thinner or thicker designs available
Heating Element Etched Foil / NiCr Wire Etched foil recommended for precision
Insulation Material Fiberglass-reinforced silicone rubber Moisture & chemical resistant
Dielectric Strength ≥1500 VAC / 1 min 2000 VAC optional
Insulation Resistance ≥100 MΩ @ 500 VDC Class-A leakage level
Lead Wires Silicone/Teflon Custom connector options
Sensor Type NTC Thermistor PT100/PT1000 optional
Ingress Protection IPX7 (sealed edges) With potting
Fire Rating UL94 V-0 (material grade) Depending on model

Integrated Temperature Sensor Options

Standard Thermistor Options

Sensor Type Resistance B-Value Notes
NTC 10K 10,000 Ω 3950 Default
NTC 50K 50,000 Ω 3950 High-resolution
NTC 100K 100,000 Ω 3950 Widely used in 3D printing

Optional Sensors

  • PT100 RTD
  • PT1000 RTD
  • Thermal fuse (non-resettable)
  • Embedded thermostat (fixed temp: 50°C–120°C)

Mechanical Configuration

Construction Layers

  1. Top Silicone Rubber Layer – Insulation & abrasion protection
  2. Etched Foil or NiCr Heating Circuit
  3. Fiberglass Mesh Reinforcement
  4. Bottom Silicone Rubber Layer
  5. Thermistor Pocket or Embedded Sensor
  6. PSA Adhesive (Optional)

Available Shapes

  • Rectangular / Square
  • Circular / Annular
  • L-Shape / U-Shape
  • Multi-zone segmented designs
  • Irregular contour cuts (CNC die-cut or laser)

Edge Sealing

  • Heat-vulcanized perimeter
  • Silicone potting (for moisture-sensitive environments)

Thermal Performance Table

Watt Density (W/cm²) Typical Surface Temp. Warm-up Time to 100°C
0.5 60–80°C ~40 s
1.0 90–120°C ~25 s
1.5 120–150°C ~18 s
2.0 160–180°C ~12 s
3.0 200–230°C ~8 s

Note: Values measured on open-air test bench; real systems vary with load mass.

Standard Dimensions (Examples)

Model Size (mm) Voltage Wattage Sensor
SRH-120-150×100 150 × 100 120V 150W NTC 10K
SRH-120-200×150 200 × 150 120V 250W NTC 10K
SRH-120-Ø120 Ø120 mm 120V 120W NTC 100K
SRH-120-300×50 300 × 50 120V 100W PT100

Note: Custom sizes are available.

Typical Applications

  • Medical warming plates
  • Analytical instruments
  • 3D printer heated beds
  • Battery systems
  • Aerospace fixtures
  • Food equipment
  • Lab instrumentation
  • Pipe / valve heating
  • Sensor and optical module heating
  • Freeze protection
  • Industrial control panels
  • Optical devices and sensor housings

Quality & Compliance

  • ISO9001, ISO13485 quality system
  • Material meets UL94-V0
  • ROHS & REACH compliant
  • MES batch traceability
  • 100% continuity & insulation test before shipment

Ordering Information

Provide the following to generate a configuration code:

  • Size (L × W or Dia)
  • Voltage (120V, etc.)
  • Wattage or watt density
  • Sensor type (NTC, RTD)
  • Lead wire length
  • Connector type
  • Adhesive or mounting method
  • Quantity required

Lead time: Prototype 3–7 days, mass production 10–15 days.

Advantages of Choosing Danyu Electronics

Danyu Electronics supplies custom Silicone Rubber Heating Pads with integrated thermistors for OEM and industrial projects. We support engineering teams from concept to mass production.

Why customers choose us:

  • Nearly 10 years of heater manufacturing experience
  • Automated etching and lamination lines for stable output
  • Custom shapes, cutouts, and sensor layouts
  • Fast prototyping within 3–7 days
  • Strict quality control with ISO9001 and MES traceability
  • Global shipping to the U.S., EU, and Asia

FAQs

1. Why does this heater include a thermistor?

The thermistor provides real-time temperature feedback so your controller can regulate heat output precisely and keep the system stable during continuous use.

2. Can I request a custom size or special shape?

Yes. Danyu Electronics supports custom lengths, round pads, contour shapes, hole patterns, and multi-zone designs. Maximum size is typically 600 × 1000 mm.

3. What temperature can the heater reach?

Standard silicone heaters operate up to 250°C continuous and up to 280°C short-term, depending on watt density and installation conditions.

4. What thermistor models are available?

We offer NTC 10K (default), NTC 50K, NTC 100K, PT100, PT1000, and fixed-temperature thermal fuses for additional protection.

5. Can the heater work on curved surfaces?

Yes. The silicone rubber body is flexible and conforms to curved or irregular surfaces without cracking.

6. How do I mount the heater to my device?

You may select high-temperature PSA (3M adhesive), silicone RTV glue, mechanical fasteners, or integrated mounting tabs.

7. Does the heater support 120V only?

The listed model is for 120V, but voltage can be customized from 12V to 480V for different applications.

 

OEM/ODM Flexible Heater Manufacturing

From concept design to mass production. Reliable supply chain, stable quality.

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